Effective PCB Debugging Methods for New Circuit Boards

When dealing with a newly designed circuit board, debugging can be a challenging task, especially for larger boards with numerous components. However, having a systematic approach to debugging can significantly improve efficiency.

Initial Inspection and Component Installation

  • Start by visually inspecting the board for any visible issues like cracks, short circuits, or open circuits.
  • Check the resistance between the power supply and ground wire.
  • Install components methodically, starting with independent modules installed one by one to verify functionality.
  • For smaller circuits, components can be installed simultaneously to quickly identify faults.

Power Supply Testing

After component installation, focus on testing the power supply:

  • Begin by installing the power supply and checking the output voltage when powered on.
  • Consider using an adjustable regulated power supply with current limiting and overcurrent protection.
  • Gradually increase the voltage while monitoring parameters to ensure proper functionality.

Fault Finding Methods

Various methods can be employed to identify faults in the circuit:

  1. Voltage Measurement: Check the power supply pins of each chip for normal voltage levels.
  2. Sensory Inspection: Observe for mechanical damage, unusual sounds, smells, and abnormal temperatures during operation.
  3. Signal Injection: Apply a signal source to the input terminal and measure waveforms to pinpoint faults.

WellCircuits Limited: Leading PCB Manufacturer

WellCircuits Limited specializes in high-precision circuit boards, offering a wide range of products to meet diverse customer requirements:

  • HDI PCBs
  • Backplanes
  • Rigid-flex boards
  • Buried capacitance boards
  • Buried resistance boards
  • Golden Finger boards
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