Enhancing PCB Density with Blind and Buried Hole Fabrication

As electronic products become more compact and precise, the demand for high-density circuit boards is increasing. One efficient way to achieve this is by reducing the number of through-holes and implementing accurate setups for blind and buried holes.

Understanding Blind and Buried Holes:

  • Blind Holes vs. Through-Holes: Unlike through-holes that go through all layers, blind holes do not penetrate the entire depth of the board. In an eight-layer PCB, blind holes are divided into blind holes and buried holes (hidden within the board). During production, blind holes are drilled before pressing, while through-holes are drilled after pressing.
  • Drill Belt:
    • Reference Point Selection: Through-holes serve as reference points for the initial drilling belt.
    • Coordination: Each blind hole drilling belt needs a specific hole marked in relation to the reference hole.
    • Layer Identification: Consistent naming of drill belt layers is crucial for clarity in production.

Production Process for PCB Plates:

  • Inner Layer Treatment: In multilayer boards, inner layers are left unperforated.
  • Outer Layer Processing:
    • Rivet Etching: Rivet GH, AOI GH, and ET GH are etched after drilling.
    • Target Hole CCD: Outer layers require precise copper cutting and direct punching by X-Ray machines.
  • Blind Hole Plate Considerations: Tooling holes, rivet GH, and beer-out are essential to prevent deviations. PNL plate edge production involves drilling holes for board identification.
  • Film Processing: Positive film processing is preferred for plates thicker than 8mil, while thinner plates use negative processing. Copper thickness at D/F should be considered, and specific guidelines apply for blind hole applications.
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