Optimizing LED Stick Production with Minimal PCB Profile
Are you looking to streamline the manufacturing process for your LED sticks with a minimal profile design? If so, you’re in the right place. I recently designed LED sticks that required a sleek profile and faced similar challenges.
Initially, I crafted individual PCB sticks from various PCB manufacturers and hand-assembled them. However, with a need for a larger quantity—around 700 sticks—I’m now exploring direct assembly at a factory. To achieve this efficiently, I must panelize the design.
Panelizing presents unique challenges due to the sticks’ unconventional shape and the desired 0.6mm board thickness. My first attempt involved a panel design with breakaway tabs holding 10 sticks each. While the panels appeared satisfactory, some boards exhibited irregular bumps along the edges, and removing sticks left unsightly residue from the mousebites.
Considering these issues, I’m seeking advice on the best panelization method for producing these sticks flawlessly. Should I adjust the number of sticks per panel? Are there alternative panelization strategies worth exploring?
Share your insights and experiences to help optimize the production process for these LED sticks. Your feedback is greatly appreciated!
