SMT chip processing production lines can be categorized based on the degree of automation and production line size. The degree of automation divides lines into fully automatic and semi-automatic production lines, while production line size categorizes them into large, medium, and small lines.
Automation Degree:
- Fully automatic production lines:
- Utilize entirely automated equipment.
- Employ automatic loading machines, buffer connection lines, and unloading machines to connect all production equipment into an automatic line.
- Semi-automatic production lines:
- Use partially linked or non-linked main production equipment.
- Require manual printing or manual loading and unloading of printed boards.
Typical Stations:
- Printing:
- Leaks solder paste or patch glue onto PCB pads.
- Utilizes a printing press (stencil printing press) located at the forefront of the SMT production line.
- Dispensing:
- Drips glue onto fixed PCB positions to secure components.
- Utilizes a glue dispenser, located at the front end of the SMT production line or behind inspection equipment.
- Mounting:
- Accurately installs surface-mounted components on fixed PCB positions.
- Utilizes a pick and place machine, located after the printing press in the SMT line.
- Curing:
- Melts patch glue to firmly bond surface mount components and PCB together.
- Utilizes a curing oven, located behind the placement machine in the SMT production line.
- Reflow Soldering:
- Melts solder paste to bond surface mount components and PCB together.
- Utilizes a reflow oven, located behind the placement machine in the SMT production line.
- Cleaning:
- Removes harmful welding residues from assembled PCBs, such as flux.
- Utilizes a washing machine, with a flexible location placement either online or offline.
- Inspection:
- Inspects welding and assembly quality of PCBs.
- Utilizes various testing equipment including magnifying glass, microscope, in-circuit tester (ICT), flying probe tester, automated optical inspection (AOI), X-ray inspection system, and functional tester. The location is flexible based on inspection needs.
- Rework:
- Repairs PCBs with detected failures.
- Utilizes a soldering iron, commonly performed at a rework station.