SMT chip processing production lines can be categorized based on the degree of automation and production line size. The degree of automation divides lines into fully automatic and semi-automatic production lines, while production line size categorizes them into large, medium, and small lines.
Automation Degree:

  • Fully automatic production lines:
  • Utilize entirely automated equipment.
  • Employ automatic loading machines, buffer connection lines, and unloading machines to connect all production equipment into an automatic line.
  • Semi-automatic production lines:
  • Use partially linked or non-linked main production equipment.
  • Require manual printing or manual loading and unloading of printed boards.
    Typical Stations:
  1. Printing:
  • Leaks solder paste or patch glue onto PCB pads.
  • Utilizes a printing press (stencil printing press) located at the forefront of the SMT production line.
  1. Dispensing:
  • Drips glue onto fixed PCB positions to secure components.
  • Utilizes a glue dispenser, located at the front end of the SMT production line or behind inspection equipment.
  1. Mounting:
  • Accurately installs surface-mounted components on fixed PCB positions.
  • Utilizes a pick and place machine, located after the printing press in the SMT line.
  1. Curing:
  • Melts patch glue to firmly bond surface mount components and PCB together.
  • Utilizes a curing oven, located behind the placement machine in the SMT production line.
  1. Reflow Soldering:
  • Melts solder paste to bond surface mount components and PCB together.
  • Utilizes a reflow oven, located behind the placement machine in the SMT production line.
  1. Cleaning:
  • Removes harmful welding residues from assembled PCBs, such as flux.
  • Utilizes a washing machine, with a flexible location placement either online or offline.
  1. Inspection:
  • Inspects welding and assembly quality of PCBs.
  • Utilizes various testing equipment including magnifying glass, microscope, in-circuit tester (ICT), flying probe tester, automated optical inspection (AOI), X-ray inspection system, and functional tester. The location is flexible based on inspection needs.
  1. Rework:
  • Repairs PCBs with detected failures.
  • Utilizes a soldering iron, commonly performed at a rework station.

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