PCB quality issues

Regarding mechanical PCB processing?

The PCB processing quality issues such as inconsistent punching, cutting, drilling, and poor coating adhesion can be traced to material changes, poor techniques, excessive preheating, and aging effects, with solutions involving better material testing, adherence to manufacturer recommendations, careful preheating, and proper inventory management, alongside addressing warpage and distortion through correct storage, material handling, and processing techniques.

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Solutions for the Top Ten Common Defects in PCB Punching

1. With the rise of fully automatic insertion machines in PCB manufacturing, there has been a significant increase in demand for high-quality punching in single-sided PCBs and other substrates. This has led to heightened concerns over punching quality, including issues like burrs, copper foil aperture bumps, and misalignment. This article discusses common defects in PCB punching and their solutions. 2. **Glitch Cause:** – Cracks on both sides of male and female molds due to insufficient gap, leading to shears at section ends. – Excessive gap results in delayed cracking during male mold descent, causing tearing-like shearing and non-overlapping cracks.

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