What precautions should be taken during the production of PCBA samples? At present, almost every company engaged in PCBA sample production faces the pressure of a significant chip shortage. With the ongoing transformation and upgrade of the national economy, the number of such companies is increasing. However, many still grapple with substantial financial pressures and technical challenges, making it difficult to differentiate their products effectively. Success demands significant investment in capital, manpower, and technology.

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What are the challenges in producing PCBA samples? The manager at Dongguan Boyuan Electronics Co., Ltd. highlights that many manufacturers are reluctant to take small orders due to startup fees and engineering costs. However, since its inception, Boyuan Electronics has committed to addressing customer needs and completing every order, regardless of size, including PCBA sample production, within the agreed timeframe and to the customer’s specifications.

What precautions should be observed during PCBA sample production? Below, Boyuan Electronics will provide a general overview:

1. **Patch Processing:** What is patch processing? The primary goal is to accurately position surface components on the designated areas of the PCBA. Due to strict environmental requirements during patch processing, operators must avoid eating, drinking, smoking, or placing unrelated debris in the work area to maintain cleanliness and prevent any delays.

2. **Static Discharge Workbench:** Regular checks of the static discharge workbench are essential for effective work progress. EOS/ESD components are often vulnerable due to improper grounding or oxidation. Boyuan Electronics emphasizes special protection for the “three-wire” ground terminal connector and forbids stacking PCBA, which can cause personal injury. Use designated brackets for PCBA and avoid neglecting small details as they significantly impact the company’s future development.

3. **Handling Soldering Surfaces:** During PCBA sample production, avoid touching the soldering surfaces with bare hands or fingers. Grease from fingers can reduce solderability, leading to defects and a lower pass rate. Always wear gloves in the assembly area to prevent contamination, and change them as necessary to maintain cleanliness.

4. **Hand Care During Production:** The operator’s hands are crucial in PCBA sample production. Avoid using skin care products or silicone-containing detergents, as they can impair weldability and coating adhesion. Use the company’s designated cleaning agents and adhere to operating rules to ensure product quality, minimize part damage, and control costs.

**Points to Note:** The four points above provide a basic overview. PCBA sample preparation is complex, requiring attention to all details to ultimately safeguard the interests of customers.

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